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Sintering and joining of low temperature co-fired tungsten and aluminum oxide

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dc.contributor.advisor Christopher A. Schuh and Thomas W. Eagar. en_US
dc.contributor.author Boonyongmaneerat, Yuttanant en_US
dc.contributor.other Massachusetts Institute of Technology. Dept. of Materials Science and Engineering. en_US
dc.date.accessioned 2007-09-27T20:16:39Z
dc.date.available 2007-09-27T20:16:39Z
dc.date.copyright 2006 en_US
dc.date.issued 2006 en_US
dc.identifier.uri http://dspace.mit.edu/handle/1721.1/36204 en_US
dc.identifier.uri http://hdl.handle.net/1721.1/36204
dc.description Thesis (Ph. D.)--Massachusetts Institute of Technology, Dept. of Materials Science and Engineering, 2006. en_US
dc.description Includes bibliographical references (p. 181-189). en_US
dc.description.abstract Conventional methods used to fabricate co-fired tungsten/alumina composites usually rely on high temperature processing (>1500C). As it would be beneficial or even necessary for some applications to produce such composites at relatively low firing temperatures, low-temperature processing techniques and the attendant knowledge of processing-property relationships need to be developed. In this thesis, a set of experiments and simulations are performed to obtain a better understanding of sintering and joining of the tungsten/alumina system processed at temperatures near or below 12000C. The technique of activated sintering for tungsten is investigated, whereby a minimal content of additives enables low firing temperatures through a change in the sintering mechanism for tungsten. Tungsten compacts produced by this method are found to sinter only to the "initial stage" and are characterized by high residual porosity level. Hardness and fracture toughness of such partially-sintered materials are examined experimentally and analytically, and dependence of mechanical properties on the relative particle neck size is observed. Various studies are carried out to examine both fundamental and practical aspects of joining co-fired tungsten/alumina. en_US
dc.description.abstract (cont.) First, contributions to adhesion of co-sintered bilayers are studied where the properties of the tungsten layer are controlled using the process of activated sintering. Using a bending delamination test, improvements in sintered density of tungsten are found to increase the adhesive strength of the system only up to a point, beyond which shrinkage mismatch compromises the intrinsic toughness of the interface. A study of low-temperature co-fired tungsten/alumina is then focused on composite shells for an investment casting application. The influences of various processing parameters in a slurry-based route on the sintering and adhesion properties of tungsten/alumina are investigated. Binder content, stucco sand application, and powder characteristics are among the parameters found to critically control the quality of tungsten/alumina shells produced. Finally, the feasibility of several joining strategies, which involve the use of chemical additives, is examined on co-fired tungsten/alumina compacts processed at low temperatures. Some bonding techniques are verified to help improve the bonding of the co-sintered composites. en_US
dc.description.provenance Made available in DSpace on 2007-09-27T20:16:39Z (GMT). No. of bitstreams: 2 76894245.pdf: 42724865 bytes, checksum: e5b30f5c355e371ef58e605c89aebfe5 (MD5) 76894245-MIT.pdf: 42724589 bytes, checksum: b38a0e95a605c290dc8cb822a9a79705 (MD5) Previous issue date: 2006 en
dc.description.statementofresponsibility by Yuttanant Boonyongmaneerat. en_US
dc.format.extent 189 p. en_US
dc.language.iso eng en_US
dc.publisher Massachusetts Institute of Technology en_US
dc.rights M.I.T. theses are protected by copyright. They may be viewed from this source for any purpose, but reproduction or distribution in any format is prohibited without written permission. See provided URL for inquiries about permission. en_US
dc.rights.uri http://dspace.mit.edu/handle/1721.1/36204 en_US
dc.rights.uri http://dspace.mit.edu/handle/1721.1/7582
dc.subject Materials Science and Engineering. en_US
dc.title Sintering and joining of low temperature co-fired tungsten and aluminum oxide en_US
dc.type Thesis en_US
dc.description.degree Ph.D. en_US
dc.contributor.department Massachusetts Institute of Technology. Dept. of Materials Science and Engineering. en_US
dc.identifier.oclc 76894245 en_US

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