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  4. Building intuition of iron evolution during solar cell processing through analysis of different process models

Building intuition of iron evolution during solar cell processing through analysis of different process models

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Author(s)
Morishige, Ashley Elizabeth
•
Laine, Hannu S.
•
Schön, Jonas
•
Haarahiltunen, Antti
•
Hofstetter, Jasmin
•
del Cañizo, Carlos
•
Schubert, Martin C.
•
Savin, Hele
•
Buonassisi, Anthony
Date Issued
July 2015
Journal
Applied Physics A
Publisher
Springer Berlin Heidelberg
Citation
Morishige, Ashley E., Hannu S. Laine, Jonas Schön, Antti Haarahiltunen, Jasmin Hofstetter, Carlos del Cañizo, Martin C. Schubert, Hele Savin, and Tonio Buonassisi. “Building Intuition of Iron Evolution During Solar Cell Processing through Analysis of Different Process Models.” Applied Physics A 120, no. 4 (July 14, 2015): 1357–1373.
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Author's final manuscript
Abstract
An important aspect of Process Simulators for photovoltaics is prediction of defect evolution during device fabrication. Over the last twenty years, these tools have accelerated process optimization, and several Process Simulators for iron, a ubiquitous and deleterious impurity in silicon, have been developed. The diversity of these tools can make it difficult to build intuition about the physics governing iron behavior during processing. Thus, in one unified software environment and using self-consistent terminology, we combine and describe three of these Simulators. We vary structural defect distribution and iron precipitation equations to create eight distinct Models, which we then use to simulate different stages of processing. We find that the structural defect distribution influences the final interstitial iron concentration ([Fe[subscript i]]) more strongly than the iron precipitation equations. We identify two regimes of iron behavior: (1) diffusivity-limited, in which iron evolution is kinetically limited and bulk ([Fe[subscript i]]) predictions can vary by an order of magnitude or more, and (2) solubility-limited, in which iron evolution is near thermodynamic equilibrium and the Models yield similar results. This rigorous analysis provides new intuition that can inform Process Simulation, material, and process development, and it enables scientists and engineers to choose an appropriate level of Model complexity based on wafer type and quality, processing conditions, and available computation time.
MIT Department
Massachusetts Institute of Technology. Department of Mechanical Engineering
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Creative Commons Attribution-Noncommercial-Share Alike
http://creativecommons.org/licenses/by-nc-sa/4.0/
Persistent DSpace Link
http://hdl.handle.net/1721.1/103180
DOI of Published Version
https://doi.org/10.1007/s00339-015-9317-7
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