Scalable thin-layer membrane reactor for heterogeneous and homogeneous catalytic gas–liquid reactions
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Author(s) • • •
Mo, Yiming
Imbrogno, Joseph M
Zhang, Haomiao
Jensen, Klavs F
Date Issued
July 2018
Journal
Green Chemistry
Publisher
Royal Society of Chemistry
Citation
Mo, Yiming et al. “Scalable Thin-Layer Membrane Reactor for Heterogeneous and Homogeneous Catalytic Gas–liquid Reactions.” Green Chemistry 20, 16 (2018): 3867–3874 © 2018 Royal Society of Chemistry
Version
Final published version
Abstract
Catalytic gas–liquid reactions have potential as environmentally benign methods for organic synthesis, particularly hydrogenation and oxidation reactions. However, safety and scalability are concerns in the application of gas–liquid reactions. In this work, we develop and demonstrate a scalable, sustainable, and safe thin-layer membrane reactor for heterogeneous Pd-catalyzed hydrogenations and homogenous Cu(I)/TEMPO alcohol oxidations. The implementation of a Teflon amorphous fluoroplastic (AF) membrane and porous carbon cloth in the membrane reactor provides sufficient gas–liquid mass transfer to afford superior performance compared to conventional packed-bed or trickle-bed reactors. The membrane separates the gas from the liquid, which avoids the formation of explosive mixtures for oxygenation reactions and simplifies the two-phase hydrodynamics to facilitate scale-up by stacking modules, while significantly reducing gas consumption. In addition, 3-dimensional simulations deliver insights into the mass transfer and hydrodynamic behavior to inform optimal membrane reactor design and operation.
MIT Department
Massachusetts Institute of Technology. Department of Chemical Engineering
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Creative Commons Attribution 3.0 Unported license
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DOI of Published Version
https://doi.org/10.1039/C8GC01917G