Additive Manufacturing of Biomechanically Tailored Meshes for Compliant Wearable and Implantable Devices
Name
Manuscript_Accepted.pdf
Description
Accepted version
Size
20.75 MB
Format
Adobe PDF
Checksum (MD5)
6b0a6e52c577be85bd27c75d10c4ae8a
Author(s)
Pattinson, Sebastian W
Huber, Meghan E
Kim, Sanha
Lee, Jongwoo
Grunsfeld, Sarah
Roberts, Ricardo
Dreifus, Gregory
Meier, Christoph
Liu, Lei
Hogan, Neville
Date Issued
2019
Journal
Advanced Functional Materials
Publisher
Wiley
Version
Author's final manuscript
Abstract
© 2019 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim Additive manufacturing (AM) of medical devices such as orthopedic implants and hearing aids is highly attractive because of the potential of AM to match the complex form and mechanics of individual human bodies. Externally worn and implantable tissue-support devices, such as ankle or knee braces, and hernia repair mesh, offer a new opportunity for AM to mimic tissue-like mechanics and improve both patient outcomes and comfort. Here, it is demonstrated how explicit programming of the toolpath in an extrusion AM process can enable new, flexible mesh materials having digitally tailored mechanical properties and geometry. Meshes are fabricated by extrusion of thermoplastics, optionally with continuous fiber reinforcement, using a continuous toolpath that tailors the elasticity of unit cells of the mesh via incorporation of slack and modulation of filament–filament bonding. It is shown how the tensile mesh mechanics can be engineered to match the nonlinear response of muscle. An ankle brace with directionally specific inversion stiffness arising from embedded mesh is validated, and further concepts for 3D mesh devices are prototyped.
MIT Department
Massachusetts Institute of Technology. Department of Mechanical Engineering
Massachusetts Institute of Technology. Department of Materials Science and Engineering
Massachusetts Institute of Technology. Department of Brain and Cognitive Sciences
Terms of Use
Creative Commons Attribution-Noncommercial-Share Alike
Persistent DSpace Link
DOI of Published Version
https://doi.org/10.1002/ADFM.201901815
