MIT Libraries logoDSpace@MIT

MIT
View Item 
  • DSpace@MIT Home
  • MIT Libraries
  • MIT Theses
  • Doctoral Theses
  • View Item
  • DSpace@MIT Home
  • MIT Libraries
  • MIT Theses
  • Doctoral Theses
  • View Item
JavaScript is disabled for your browser. Some features of this site may not work without it.

Jet processing of direct chill cast aluminum ingots

Author(s)
Wagstaff, Samuel Robert
Thumbnail
DownloadFull printable version (8.619Mb)
Other Contributors
Massachusetts Institute of Technology. Department of Materials Science and Engineering.
Advisor
Antoine Alla.
Terms of use
MIT theses are protected by copyright. They may be viewed, downloaded, or printed from this source but further reproduction or distribution in any format is prohibited without written permission. http://dspace.mit.edu/handle/1721.1/7582
Metadata
Show full item record
Abstract
Macrosegregation of solute elements during casting operations has been a subject of observation, discussion, and research for several hundred years. The unique casting conditions found in the Direct-Chill aluminum casting process can lead to significant accumulation and depletion of solute elements throughout the cast product. In particular, the center of ingots are generally characterized by a depletion of up to 20 % of solute elements. In this investigation we confirm the dominant role mobile, solute-depleted grains play on magrosegregation along ingot centerlines. We propose that avalanche events drive the grains from the solidification front to the ingot center. In order to demonstrate and control this preferential settling, we propose the use of a turbulent jet to re-suspend the avalanching grains. An analytical expression is derived in order to optimize the dimension of the jet with the goal of minimizing centerline segregation. We then performed a series of experiments in order to validate the analytical expression across ingot dimensions and alloy families. Our experiments indicate that the use of a properly sized turbulent jet can reduce the degree of centerline segregation by up to 70% from standard conditions.
Description
Thesis: Sc. D., Massachusetts Institute of Technology, Department of Materials Science and Engineering, 2017.
 
Cataloged from PDF version of thesis.
 
Includes bibliographical references.
 
Date issued
2017
URI
http://hdl.handle.net/1721.1/108965
Department
Massachusetts Institute of Technology. Department of Materials Science and Engineering
Publisher
Massachusetts Institute of Technology
Keywords
Materials Science and Engineering.

Collections
  • Doctoral Theses

Browse

All of DSpaceCommunities & CollectionsBy Issue DateAuthorsTitlesSubjectsThis CollectionBy Issue DateAuthorsTitlesSubjects

My Account

Login

Statistics

OA StatisticsStatistics by CountryStatistics by Department
MIT Libraries
PrivacyPermissionsAccessibilityContact us
MIT
Content created by the MIT Libraries, CC BY-NC unless otherwise noted. Notify us about copyright concerns.