MIT Libraries logoDSpace@MIT

MIT
View Item 
  • DSpace@MIT Home
  • MIT Libraries
  • MIT Theses
  • Graduate Theses
  • View Item
  • DSpace@MIT Home
  • MIT Libraries
  • MIT Theses
  • Graduate Theses
  • View Item
JavaScript is disabled for your browser. Some features of this site may not work without it.

Modeling the effects of liner pores on piston ring lubrication in internal combustion engines

Author(s)
Sacherer, Jérôme.
Thumbnail
Download1119389149-MIT.pdf (11.74Mb)
Other Contributors
Massachusetts Institute of Technology. Department of Mechanical Engineering.
Advisor
Tian Tian.
Terms of use
MIT theses are protected by copyright. They may be viewed, downloaded, or printed from this source but further reproduction or distribution in any format is prohibited without written permission. http://dspace.mit.edu/handle/1721.1/7582
Metadata
Show full item record
Abstract
Automotive manufacturers are increasingly replacing traditional cast iron liners in the internal combustion engines of commercial vehicles with spray-coated liners. While not the original intention, these new, porous liners are suspected to reduce hydrodynamic friction. The interaction of pores with piston ring and liner lubrication is studied in this work. Preliminary computational fluid dynamics simulations are performed on a single, idealized pore geometry, including surface tension but no cavitation due to computational cost limitations. Potential mechanisms for displacement of oil out of the pore are investigated, as this would improve subsequent ring lubrication. Pressure-driven flow is found to dominate this process, though surface tension also has an impact: it can trap air bubbles in the pore and level out accumulated oil back into the evacuated pore. A deterministic model exists to predict hydrodynamic pressure and friction for rough and honed liner surfaces.
 
This model, however, assumes fully flooded boundary conditions. A modification to the governing equation for the regions beyond the full film boundaries is developed by introducing a diffusive velocity profile. The diffusion provides a transition between an oil film on the liner experiencing uniform flow to full film Couette flow. This change enables the large pore geometry to be accommodated by the model without unrealistic premature film attachment all the while maintaining the continuous transition between full film and cavitation. Results from the model indicate that the pore can act as an oil supply, extending the wetting region beneath the ring and consequently allowing for greater pressure generation and larger, desirable load carrying capacity. Cavitation also plays a critical role in the pore interaction; early cavitation in the pore can split the full film region, significantly compromising the load carrying capacity.
 
Cavitation is also found to potentially make use of the pore's oil supply to redistribute oil onto the liner. In general, the pore causes a substantial drop in lift force, increasing the coefficient of friction as a result, though in some cases an extended wetting region can counter this effect.
 
Description
Thesis: S.M., Massachusetts Institute of Technology, Department of Mechanical Engineering, 2019
 
Cataloged from PDF version of thesis.
 
Includes bibliographical references (pages 71-72).
 
Date issued
2019
URI
https://hdl.handle.net/1721.1/122109
Department
Massachusetts Institute of Technology. Department of Mechanical Engineering
Publisher
Massachusetts Institute of Technology
Keywords
Mechanical Engineering.

Collections
  • Graduate Theses

Browse

All of DSpaceCommunities & CollectionsBy Issue DateAuthorsTitlesSubjectsThis CollectionBy Issue DateAuthorsTitlesSubjects

My Account

Login

Statistics

OA StatisticsStatistics by CountryStatistics by Department
MIT Libraries
PrivacyPermissionsAccessibilityContact us
MIT
Content created by the MIT Libraries, CC BY-NC unless otherwise noted. Notify us about copyright concerns.