Environmental constituents of Electrical Discharge Machining

Abstract

Electrical Discharge Machining (EDM) is a non-traditional process that uses no mechanical forces to machine metals. It is extremely useful in machining hard materials. With the advantages EDM has to offer and its presence as a common and useable technique, along with the other machining processes available to the industrial world, there is an added strain on the environment. The scope of this thesis includes analyzing the various inputs into EDM and the resulting outputs into the environment. A simplified model is used to analyze the process. The main categories of flow scrutinized in the model are material flow and energy flow. The most hazardous effect to the environment is found in the resin interaction of the wire EDM process where depending on the type of material machined, there is a potential presence of hazardous materials. There are efforts to recycle all salvageable materials such as wire and metal wastes, but currently no accountability system exists as manufacturers are responsible for their actions.