CNC router modernization

Abstract

A large-format CNC router has been stored in the Pappalardo Laboratory wood shop for several years in an unusable state. A need assessment determined that it would be cost effective to bring the router online for use in the mechanical engineering curriculum. The router was cleaned and inspected; it was determined that the router was in sound mechanical condition. The stepper motors, control system, and power supply were also functional, but the CNC interface software was outdated. To ensure the long term viability of the router as an effective teaching tool the most cost effective solution was to upgrade the motors, control system, and CNC interface software using a package provided by the original supplier, Techno-Isel Inc. The motors, control system, and software were installed, bringing the router to a fully functional state. Dust and ejected cuttings cause a safety hazard and cleanliness problem when operating the router. An enclosure was designed and installed in order to trap the majority of debris and reduce noise levels in the workspace, and a brief user guide has been compiled to ensure safe and effective usage.