MIT Libraries logoDSpace@MIT

MIT
View Item 
  • DSpace@MIT Home
  • MIT Libraries
  • MIT Theses
  • Graduate Theses
  • View Item
  • DSpace@MIT Home
  • MIT Libraries
  • MIT Theses
  • Graduate Theses
  • View Item
JavaScript is disabled for your browser. Some features of this site may not work without it.

Statistical control and experimental design for edge bead reduction in laminating process

Author(s)
Fan, Huangjia (Francis Huangjia)
Thumbnail
DownloadFull printable version (13.59Mb)
Other Contributors
Massachusetts Institute of Technology. Dept. of Mechanical Engineering.
Advisor
David E. Hardt.
Terms of use
M.I.T. theses are protected by copyright. They may be viewed from this source for any purpose, but reproduction or distribution in any format is prohibited without written permission. See provided URL for inquiries about permission. http://dspace.mit.edu/handle/1721.1/7582
Metadata
Show full item record
Abstract
Edge bead formation is a well-known phenomenon typically happening in the lamination due to the physics of this process. It causes the defect of high edge observed in the carton roll after the laminated carton sheets are wrapped around the roller in Company X; the affected carton sheets can no longer be fed into customers' filling machines due to the uneven surface. To address this problem, a model with process parameters and quality characteristics was built to define the lamination. Based on this model, the capability of measurement system was verified and current process capability was calculated. After that, Shewhart control charts were employed to identify the assignable causes and to bring the process to in-control state. Then, a designed experiment was conducted to find the optimal operating conditions. It was found that line speed, screw speed, die-bolt power and die-lip build-up are most likely to be subject to disturbances. In addition, diebolt power, manifold plug and deckle blade have a statistically significant impact on the edge bead formation. As a result, an out-of-control-action plan was proposed and a recipe is recommended for edge bead reduction in laminating process.
Description
Thesis (M. Eng.)--Massachusetts Institute of Technology, Dept. of Mechanical Engineering, 2010.
 
Cataloged from PDF version of thesis.
 
Includes bibliographical references (p. 77-78).
 
Date issued
2010
URI
http://hdl.handle.net/1721.1/62540
Department
Massachusetts Institute of Technology. Department of Mechanical Engineering
Publisher
Massachusetts Institute of Technology
Keywords
Mechanical Engineering.

Collections
  • Graduate Theses

Browse

All of DSpaceCommunities & CollectionsBy Issue DateAuthorsTitlesSubjectsThis CollectionBy Issue DateAuthorsTitlesSubjects

My Account

Login

Statistics

OA StatisticsStatistics by CountryStatistics by Department
MIT Libraries
PrivacyPermissionsAccessibilityContact us
MIT
Content created by the MIT Libraries, CC BY-NC unless otherwise noted. Notify us about copyright concerns.