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An optimization grouping method in a multi-line manufacturing system

Author(s)
He, Xi, M. Eng. Massachusetts Institute of Technology
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Massachusetts Institute of Technology. Dept. of Mechanical Engineering.
Advisor
Stephen C. Graves.
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M.I.T. theses are protected by copyright. They may be viewed from this source for any purpose, but reproduction or distribution in any format is prohibited without written permission. See provided URL for inquiries about permission. http://dspace.mit.edu/handle/1721.1/7582
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Abstract
A tailored product grouping method using binary integer linear program for optimization is developed for two production lines in a food packaging manufacturer. A mathematical model is created to assign products to the two dedicated production lines with an objective to minimize the total setup times. The optimization model is subject to capacity constraints on each line. With the demand of each product entered, the model is able to generate an optimal production grouping and sequence as well as the minimal total setup time required. Compared with CAS current fixed grouping method, this linear program grouping method reduces total setup time generally by 17% and prevents both production lines from overloading. Also, this grouping method allows the Make-to-Order food packaging manufacturer to respond to changes in demand volume and product mix by changing the product grouping accordingly.
Description
Thesis (M. Eng.)--Massachusetts Institute of Technology, Dept. of Mechanical Engineering, 2010.
 
Cataloged from PDF version of thesis.
 
Includes bibliographical references (p. 59).
 
Date issued
2010
URI
http://hdl.handle.net/1721.1/63231
Department
Massachusetts Institute of Technology. Department of Mechanical Engineering
Publisher
Massachusetts Institute of Technology
Keywords
Mechanical Engineering.

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