Anti-reflection zinc oxide nanocones for higher efficiency thin-film silicon solar cells

Abstract

Thin film silicon solar cells, which are commonly made from microcrystalline silicon ([mu]c-Si) or amorphous silicon (a-Si), have been considered inexpensive alternatives to thick polycrystalline silicon (polysilicon) solar cells. However, the low solar efficiency of these thin film cells has become a major problem, which prevents thin film silicon cells from being able to compete with other solar cells in the market. One source of inefficiency is the light reflection off the interface between the thin film cell's top Transparent Conducting Oxide (TCO) and the light absorbing silicon. In this work, we demonstrate the use of nanocone textured ZnO as the anti-reflection surface that mitigates this problem. The tapered structure of the nanocone forms a smooth transition of refractive index on the interface between the TCO (ZnO) and the silicon, effectively acting as a wideband Anti-Reflection coating (AR coating). Finite Difference Time Domain simulation is used to estimate the optimal ZnO nanocone parameter (periodicity and height) to be applied on a single junction microcrystalline silicon ([mu]c-Si) solar cell. Relative improvement over 25% in optical performance is achieved in the simulated structure when compared to state-of-the-art [mu]c-Si cell structure. Cheap and scalable colloidal lithography method is then developed to fabricate ZnO nanocone with the desired geometry. Since the ZnO texturing technique works by depositing ZnO on nanocone-textured glass substrate, the technique is potentially applicable to Transparent Conducting Oxides other than ZnO as well, making it a useful TCO texturing technique for solar cell applications.