Composite force sensing foot utilizing volumetric displacement of a hyperelastic polymer

Abstract

In this thesis, I will describe the fabrication and characterization of a footpad based on an original principle of volumetric displacement sensing. It is intended for use in detecting ground contact forces in a running quadrupedal robot. The footpad is man- ufactured as a monolithic, composite structure composed of multi-graded polymers which are reinforced by glass fiber to increase durability and traction. The volumetric displacement sensing principle utilizes a hyperelastic gel-like pad with embedded magnets that are tracked with Hall-effect sensors. Normal and shear forces can be detected as contact with the ground which causes the gel-like pad to deform into rigid wells. This is all done without the need to expose the sensor. A one-time training process using an artificial neural network was used to relate the normal and shear forces with the volumetric displacement sensor output. The sensor was shown to pre- dict normal forces in the Z-axis up to 80N with a root mean squared error of 6.04% as well as the onset of shear in the X and Y-axis. This demonstrates a proof-of-concept for a more robust footpad sensor suitable for use in all outdoor conditions.