Modeling and design of material recovery facilities : genetic algorithm approach

Abstract

In the Organisation for Economic Co-operation and Development (OECD) area, the production of numerical solid waste (MI\SW) increased by 32% between 1990 and 2011, exceeding 660 million tonnes in 2011; the world-wide production of waste is estimated to grow further due to increasing GDP in developing economies. Given this scenario, effective treatment and recovery of wastes becomes a priority. In developed countries, MSW is usually sent to materials recovery facilities (MRFs), which use mechanical and manual sorting units to extract valuable components. In this work, we define a network flow model to represent a MRF that sorts wastes using multi-output units with recirculating streams. For each material in the system, we define a matrix to describe the sorting process. We then formulate a genetic algorithm (GA) that generates alternative configurations of a MRF having a given set of sorting units with known separation parameters and selects those with highest profit and efficiency. The GA incorporates a heuristic for personnel allocation to manual units. We code the algorithm in Java and apply it to an existing MRF. The results show a 33.4% improvement in profit and a 1.7% improvement in efficiency with respect to the current configuration without hand sorting; and a 6.7% improvement in profit and a 3.9% improvement il efficiency, with respect to the current configuration with hand sorting.