The development and implementation of process control strategy on a vehicle launch

Abstract

This thesis delves into the strategic and organizational challenges of implementing process control plans for a vehicle launch. The author explores the development and implementation of process control plans employing lean philosophies such as Standardization, Built-in-quality, and Continuous Improvement. This thesis is based on the work of a seven month internship at an automaker. The focus of the internship was the development and implementation of process controls in the body shop of an automotive assembly plant. The process control strategy focuses on specific areas such as the dimensional control of the body-in-white assembly and the weld monitoring process, where solid control strategies are vital. The internship supported the launch of a new passenger car, though references to the automaker and assembly plant have been removed. An organizational change analysis of the process control initiative is offered. Finally, lessons learned and recommendations for change management and continuous improvement of the process control initiative are presented.