Low-frequency, low-amplitude MEMS vibration energy harvesting

Abstract

Vibration energy harvesters work effectively only when the operating conditions match with the available vibration source. Typical resonating MEMS structures cannot be used with low-frequency, low-amplitude and unpredictable nature of ambient vibrations. Bi-stable nonlinear oscillator based energy harvesters are developed for lowering the operating frequency while widening the bandwidth, and are realized at MEMS scale for the first time. This design concept does not rely on the resonance of the MEMS structure but operates with the large snapping motion of the beam at very low frequencies when proper conditions are provided to overcome the energy barrier between the two energy wells of the structure. A fully functional piezoelectric MEMS energy harvester is designed, monolithically fabricated and tested. An electromechanical lumped parameter model is developed to analyze the nonlinear dynamics and to guide the design of the multi-layer buckled beam structure. Residual stress induced buckling is achieved through the progressive control of the deposition along the fabrication steps. Static surface profile of the released device shows bi-stable buckling of 200 [mu]m which matches very well with the design. Dynamic testing demonstrates the energy harvester operates with 35% bandwidth under 70Hz at 0.5g, operating conditions that have not been met before by MEMS vibration energy harvesters.