New AC-DC Power Factor Correction Architecture Suitable for High Frequency Operation

Abstract

This paper presents a novel ac-dc power factor correction (PFC) power conversion architecture for single-phase grid interface. The proposed architecture has significant advantages for achieving high efficiency, good power factor, and converter miniaturization, especially in low-to-medium power applications. The architecture enables twice-line-frequency energy to be buffered at high voltage with a large voltage swing, enabling reduction in the energy buffer capacitor size, and elimination of electrolytic capacitors. While this architecture can be beneficial with a variety of converter topologies, it is especially suited for system miniaturization by enabling designs that operate at high frequency (HF, 3 – 30 MHz). Moreover, we introduce circuit implementations that provide efficient operation in this range. The proposed approach is demonstrated for an LED driver converter operating at a (variable) HF switching frequency (3 – 10 MHz) from 120Vac, and supplying a 35Vdc output at up to 30W. The prototype converter achieves high efficiency (92%) and power factor (0.89), and maintains good performance over a wide load range. Owing to architecture and HF operation, the prototype achieves a high ‘box’ power density of 50W/ in3 (‘displacement’ power density of 130W/ in3), with miniaturized inductors, ceramic energy buffer capacitors, and a small-volume EMI filter.